Amada miyachi constant heat acf laminating system

Amada Miyachi constant heat ACF laminating system LCD Flex.

Newhorizon MACFL System Benefits.

1. Compact and flexible standard systems for high quality connections.

2. Ideal price-performance (throughput) ratio.

3. Robust frame construction.

4. User friendly system configuration including optional plug & play modules.

5. Integrated Constant Heat process control based on proven technology.

Included in standard system configuration.

X-Y Hot Bar Planarity Adjustment.

Electronic Temperature & System Control.

Pneumatic Bond Head.

Digital Bond Force Readout.

6. CE Approved.

Newhorizon MACFL Technology and Features.

Miyachi Europe offers ACF Laminating/Pre-Bonding as a proven technology integrated in our systems. ACF stands for Anisotropic Conductive Film. ACF Laminating/Pre-Bonding is a Hot Bar bonding technique for connecting displays to PCB using Anisotropic Conductive Adhesive (ACA) and flex foils. The ACF Laminating/Pre-Bonding process is the first step to apply the adhesive material to the part(s).

The newhorizon ACF Laminating systems are an integral part of the Miyachi EAPRO Hot Bar series using Constant Heat technology through the integrated system temperature controller, a pneumatic Bond Head and customized thermodes. The newhorizon product range includes various models with different product handling features such as linear slides and rotary tables. The systems are designed considering ergonomic standards offering maximized production output. All process parameters are embedded into the system, ensuring consistent process quality and operator independence. The newhorizon systems enable full automatic process control with manual (un-)loading of parts. Each system can be adapted to suit the customer’s technical requirements through extension with optional plug & play modules. All modules are mounted on a robust frame construction. The system offers the best stability supporting applications down to the finest pitch.

Newhorizon ACF laminating application.

Dimensions HxWxD (mm) 650x615x695.

Weight 60 kg.

Power requirements 100-240VAC, Single phase 50-60Hz (16 amp max).

Air supply 6-8 bar (87-116 psi), clean dry and fillter air.

Fixture assembly base plate dimensions 150x150mm.

Fixture weight 1.0 kg max (per product fixture).

Constant heat hot bar size (lengthxwidth) Min 3x1 mm, max 75x5mm.

Starting operation two hand control.

Start up time 15-40 degreeC.

Operation humidity Max 93% at 40 degreeC.

Certification CE approved.

Bonding head and temperture controller technical secification.

Force range 8-80N at 6 bar.

Bond head stroke (max) 45 mm.

Bond level height 40mm.

Free Z space for components 20mm.

Temperature range 50-150 degreeC constane heat.

Tenperature control accuracy +,- 2 degreeC of full scale.

Bond time period 0.5 to 99.9 seconds.

ACF laminating module technical specification.

ACF tape configuration 2 layer.

ACF tape width 1-4 mm.

ACF tape feeding indexing Min 3mm max 75mm.

ACF tape placement accuracy X-direction +,-0.5mm Y direction +,-0.2mm.

Total cycle time incl. movement (excel.bond process time) Feeding cycle time @ 3mm < 4.8 sec.

Feeding cycle time at 75 mm < 8.0 sec.

Laminating area (length x width) Min 3x1 Max 75x4 mm.

Peeler mechanism pneumatic.

ACF tape cutting method halt cut.

Tape feeding DC motor (encoder controlled).

Tension control sensor controlled (closed loop).

Model specification.

MACFL-4100 Base no movement.

MACFL-4200 linear slide ( manual 2 posision front rear slide) stroke between front and bonding position 200 mm fixed.

MACFL-4300 rotary table (manual 2 posision) Tumtable diamension 380 mm.

MACFL-4400 automatic rotary table (pneumatic 2 posision) Tumtable diamension 380mm. Tumtable movement time < 2 seconds).